Complete Vacuum Workholding Systems:
Large Size Precision Vacuum Chucks and Portable Electric Vacuum Pump
These Complete Vacuum Workholding Systems Include Everything Needed to Get Started Vacuum Workholding
Complete Vacuum Workholding Systems:
Complete Vacuum Workholding Systems include everything needed to get started vacuum workholding.
Each Complete Vacuum Workholding System includes: Large Vacuum Chuck, Portable Oil Free Electric Vacuum Pump, Vacuum Port Assembly, Vacuum Hose Kit and Gasket Cords.
- Choose from 3 sizes of precision flat ground Aluminum Vacuum Chucks which have 1/2″ Gasket Cord grid spacing, each designed with multiple vacuum ports.
- 13″ x 25″ x 1.5″ Vacuum Chuck
- 18″ x 36″ x 1.5″ Vacuum Chuck
- 24″ x 48″ x 1.5″ Vacuum Chuck
- Portable Oil Free Electric Vacuum Pump:
- 10 CFM Vacuum Pump
- 10.5 Gallon Steel Tank
- Oil and maintenance free ¾ hp Vacuum Pump Motor
- Accommodates a 1,200 sq. in. sealed Vacuum Chuck
- Automatic adjustable Vacuum Switch allows for auto on/off at a set vacuum.
- Vacuum Port Assembly:
- Multiple vacuum ports with shut off valves on each port
- Vacuum quick disconnect with shut off valve
- Vacuum Gauge
- Gasket Cord – Two sizes for with with small and large workpieces:
- 1/8″ x 5/16″ (50 ft. length)
- 3/16″ x 5/16″ (50 ft. length)
- Vacuum Hose Kit
Custom size Vacuum Chucks are produced in house with quick turn-around time.
Optional Replaceable Top Plates allow for machining and drilling through the workpiece, eliminating possible damage to the surface of the Vacuum Chuck.
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Each Complete Vacuum Workholding System Includes:
Large Vacuum Chuck
- Determine the size of Vacuum Chuck needed.
- Choose from 13″ x 25″, 18″ x 36 and 24″ x 48.
- Includes either 3 Port or 4 Port Assembly.
Vacuum Pump, Gasket Cord and Hoses
- 10.5 Gallon, 10 CFM Portable Electric Vacuum Pump.
- Vacuum Hose Kit Connection.
- 2 Sizes of Gasket Cord: 1/8″ x 5/16″ and 3/16″ x 5/16″.
- 13" x 25" Complete Vacuum Workholding System:
- 18" x 36" Complete Vacuum Workholding System:
- 24" x 48" Complete Vacuum Workholding System:
Part No. 10814: 13″ x 25″ Vacuum Chuck & Portable Electric Vacuum Pump System Includes:
- 13” x 25” x 1.5” Vacuum Chuck: Part No. 10813.
- 3 Port fitting Assembly: Part No. 10816.
- Portable Oil Free Electric Vacuum Pump: Part No. 11705.
- Vacuum Hose Kit: Part No. 10262.
- 1/8″ x 5/16″ Gasket Cord (50 ft.): Part No. 10543 (typically used for smaller workpieces).
- 3/16″ x 5/16″ Gasket Cord (50 ft.): Part No. 10544 (typically used for larger workpieces).
Replaceable Top Plates are available with varied configurations to protect the surface of your Vacuum Chuck.
Part No. 10552: 18” x 36″ Vacuum Chuck & Portable Electric Vacuum Pump System Includes:
- 18″ x 36″ x 1.5” Vacuum Chuck: Part No. 10546.
- 4 Port fitting Assembly: Part No. 10542.
- Portable Oil Free Electric Vacuum Pump: Part No. 11705.
- Vacuum Hose Kit: Part No. 10262.
- 1/8″ x 5/16″ Gasket Cord (50 ft.): Part No. 10543 (typically used for smaller workpieces).
- 3/16″ x 5/16″ Gasket Cord (50 ft.): Part No. 10544 (typically used for larger workpieces).
Replaceable Top Plates are available with varied configurations to protect the surface of your Vacuum Chuck.
Part No. 10553: 24” x 48″ Vacuum Chuck & Portable Electric Vacuum Pump System Includes:
- 24” x 48” x 1.5” Vacuum Chuck: Part No. 10547.
- 4 Port fitting Assembly: Part No. 10550.
- Portable Oil Free Electric Vacuum Pump: Part No. 11705.
- Vacuum Hose Kit: Part No. 10262.
- 1/8″ x 5/16″ Gasket Cord (50 ft.): Part No. 10543 (typically used for smaller workpieces).
- 3/16″ x 5/16″ Gasket Cord (50 ft.): Part No. 10544 (typically used for larger workpieces).
Replaceable Top Plates are available with varied configurations to protect the surface of your Vacuum Chuck.
Full Details - Complete Vacuum Workholding Systems: Large Vacuum Chuck & Portable Electric Vacuum Pump
Large Vacuum Chucks
- 2L Large Vacuum Chucks are produced from flat ground hi-tensile Cast Aluminum plate.
- Vacuum Chucks Are Shipped Ground Flat.
- Design allows for skim cut removal of material to reflatten the surface if necessary.
- Multiple Vacuum Chucks can be used in the same CNC Machine to create extremely large vacuum workholding areas.
- Precision Vacuum Chucks available in 3 standard sizes.
- 13″ x 25″ x 1.5″.
- 18″ x 36″ x 1.5″.
- 24″ x 48″ x 1.5″.
- Special grid design:
- Maximizes vacuum holding power.
- Allows for removing material from the top surface if the Vacuum Chuck is damaged during use or if the Vacuum Chuck needs to be re-machined flat.
- 1/2″ spacing between the Gasket Cord Slots.
- Provides for flexible workpiece placement.
- Optimizes table space.
- Optimizes the amount of workpiece exposed to the vacuum.
- Threaded holes on the face of the chuck can be used for vacuum, clamping, and allows for easy attachment of Workstops for aligning workpieces.
- Each size Vacuum Chuck has a specified number of Vacuum Holes. Review each Vacuum Chuck Specification below for details.
Vacuum Ports and Connection Assemblies
- Each Vacuum Chuck has individual Vacuum Ports with multiple vacuum holes per port which allow for flexible use of the entire top surface.
- Each port can be shut off individually.
- The 18” x 36”, and 24” x 48” Vacuum Chucks have four vacuum ports.
- The 13” x 25” Vacuum Chuck has three vacuum ports.
Portable Oil Free Electric Vacuum Pump
- Oil free Portable Electric Vacuum Pump designed for high production environments.
- Max. vacuum 26” Hg.
- 10 CFM Vacuum Pump.
- 10.5 Gallon Steel Tank with Wheels, Handle, and a Bottom Drain.
3/8” NPT connection. - Maintenance free 3/4 hp Oilless Vacuum Pump Motor.
- Vacuum Gauge with 2” diameter dial, Steel Case and Plastic Lens.
- Automatic adjustable Vacuum Switch allows for auto on/off at a set vacuum.
- Large visible inlet filter to remove coolant and debris.
- Accommodates a 1,200 sq. in. sealed Vacuum Chuck.
- 110 VAC / 9.2A power connection.
Gasket Cord, Hold Down and Locating Workpieces
- Quickly seal off the vacuum holding area by using 2 different size Gasket Cords.
- 1/8″ x 5/16″ Gasket Cord (50 ft.): Part No. 10543 (typically used for smaller workpieces).
- 3/16″ x 5/16″ Gasket Cord (50 ft.): Part No. 10544 (typically used for larger workpieces).
- Quick Vacuum Gasket Cord placement allows easy workpiece size changes.
- Hex Workstops, Adjustable Edgeclamps, Side and End Workstops locate the workpiece consistently.
Drill-Through Workpieces
- Replaceable Top Plates and the low slip Vacuum Gasket Sheets allow drilling through and machining around the outside of the workpieces without damage to the Vacuum Chuck.
- Replaceable Top Plates to prevent damage to the Vacuum Chuck when cutting through workpieces, and custom fixtures and top plates.
- Optional Replaceable Top Plates allow for machining and drilling through the workpiece, eliminating possible damage to the surface of the Vacuum Chuck.
- Replaceable Top Plates Are Shipped Ground Flat.
- The design allows for skim cut removal of material to reflatten the surface if necessary.
Custom size Vacuum Chucks are produced in house with quick turn-around time.
13" x 25" Vacuum Chuck & Electric Vacuum Pump Complete System:
- The 13″ x 25″ Vacuum Chuck is small enough Vacuum Chuck that it is manageable in size and weight for operators to more easily move the vacuum chuck to machine workspaces as needed.
- Produced from flat ground hi-tensile cast aluminum plate.
- 1/2″ spacing between the Gasket Cord Slots.
- Additional threaded holes in the top surface of the Vacuum Chuck allow for use of Workstops to align workpieces and to attach a Replaceable Top Plate.
- 3 vacuum holes per vacuum port for a total of 9 individual vacuum holes.
- 9 individual vacuum holes allow for flexible use of the entire top surface of the Vacuum Chuck workspace.
- 3 Port Vacuum Assembly includes Vacuum Gauge and multiple Air Shut Off Valves.
- Each of the 3 vacuum ports can be shut off individually.
- Included Vacuum Hose Kit allows vacuum source to be located away from your machine.
This Complete System Includes:
- 13” x 25” x 1.5” Vacuum Chuck: Part No. 10813.
- 3 Port fitting Assembly: Part No. 10816.
- Portable Electric Vacuum Pump: Part no. 11705.
- Vacuum Hose Kit: Part No. 10262.
- Two Gasket Cord sizes.
- Gasket Cord for smaller workpieces, 1/8″ x 5/16″ (Part No. 10543).
- Gasket Cord for larger workpieces, 3/16″ x 5/16″ (Part No. 10544).
18" x 36" Vacuum Chuck & Electric Vacuum Pump Complete System:
- The 18″ x 36″ Vacuum Chuck is produced from flat ground hi-tensile cast aluminum plate.
- 1/2″ spacing between the Gasket Cord Slots.
- Additional threaded holes in the top surface of the Vacuum Chuck allow for use of Workstops to align workpieces and to attach a Replaceable Top Plate.
- 4 vacuum ports with 4 vacuum holes per vacuum port for a total of 16 individual vacuum holes.
- The 16 individual vacuum holes allow for flexible use of the entire top surface of the Vacuum Chuck workspace.
- The 4 Port Vacuum Assembly includes Vacuum Gauge and multiple Air Shut Off Valves.
- Each of the 4 vacuum ports can be shut off individually.
- Included Vacuum Hose Kit allows vacuum source to be located away from your machine.
This Complete System Includes:
- 18″ x 36″ x 1.5” Vacuum Chuck: Part No. 10546.
- 4 Port fitting Assembly: Part No. 10542.
- Portable Electric Vacuum Pump: Part no. 11705.
- Vacuum Hose Kit: Part No. 10262.
- Two Gasket Cord sizes.
- Gasket Cord for smaller workpieces, 1/8″ x 5/16″ (Part No. 10543).
- Gasket Cord for larger workpieces, 3/16″ x 5/16″ (Part No. 10544).
24" x 48" Vacuum Chuck & Electric Vacuum Pump Complete System:
- The 24″ x 48″ Vacuum Chuck is produced from flat ground hi-tensile cast aluminum plate.
- 1/2″ spacing between the Gasket Cord Slots.
- Additional threaded holes in the top surface of the Vacuum Chuck allow for use of Workstops to align workpieces and to attach a Replaceable Top Plate.
- 4 vacuum ports with 4 vacuum holes per vacuum port for a total of 16 individual vacuum holes.
- The 16 individual vacuum holes allow for flexible use of the entire top surface of the Vacuum Chuck workspace.
- Each of the 4 vacuum ports can be shut off individually.
- The 4 Port Vacuum Assembly includes Vacuum Gauge and multiple Air Shut Off Valves.
- Included Vacuum Hose Kit allows vacuum source to be located away from your machine.
This Complete System Includes:
- 24″ x 48″ x 1.5” Vacuum Chuck: Part No. 10547.
- 4 Port fitting Assembly: Part No. 10550.
- Portable Electric Vacuum Pump: Part no. 11705.
- Vacuum Hose Kit: Part No. 10262.
- Two Gasket Cord sizes.
- Gasket Cord for smaller workpieces, 1/8″ x 5/16″ (Part No. 10543).
- Gasket Cord for larger workpieces, 3/16″ x 5/16″ (Part No. 10544).
Portable Oil Free Electric Vacuum Pump:
- Portable Oil-Free Electric Vacuum Pump for vacuum workholding, fixturing and vacuum forming.
- Use with 2L Large Vacuum Chucks, Modular Vacuum Chucks and many workholding and fixturing applications.
- Portable Oil Free Electric Vacuum Pump designed for high production environments.
- Max. vacuum 26” Hg.
- 10 CFM Vacuum Pump.
- 10.5 Gallon Steel Tank with Wheels, Handle, and a Bottom Drain.
- 3/8” NPT connection.
- Maintenance free 3/4 hp Oilless Vacuum Pump Motor.
- Vacuum Gauge with 2” diameter dial, Steel Case and Plastic Lens.
- Automatic adjustable Vacuum Switch allows for auto on/off at a set vacuum.
- Includes a large visible inlet filter to remove coolant and debris.
- Accommodates a 1,200 sq. in. sealed Vacuum Chuck.
- 110 VAC / 9.2A power connection.
This Electric Vacuum Pump operates similar in principal to a Standard Air Compressor. The Automatic Vacuum Switch controls the operation of the Vacuum Pump. As the vacuum level drops in the storage tank, the Vacuum Switch turns the Vacuum Pump on until the upper limit of the vacuum is reached.
After the upper limit of the vacuum is reached the Vacuum Pump shuts off. So, just as with a Standard Air Compressor the Automatic Electric Vacuum Pump cycles on and off as needed. therefore the Vacuum Pump can be left unattended for periods of time and does not require the constant attention that a simple Vacuum Pump without automatic switches would require.
The vacuum level switch is adjustable so the maximum level of the vacuum may be adjusted if necessary.
Adjustable Vacuum Pressure Switch:
The Adjustable Vacuum Pressure Switch Part No. 11547:
- Has has both Normally Open and Normally Closed Quick Connect Terminals.
- Simple to adjust with one thumbscrew.
- Tight repeatable deadband for consistent operation.
- 10-32 vacuum port.
- Two mounting holes for #6 SHCS.
- Includes One Push to Connect 1/8” Tubing to 10-32 Connector.
- Includes three fully insulated 14/16 Gauge Wire – 2.8 mm (0.110”).
- Quick Disconnect Connectors.
- Electrical Rating:
- Terminals: Quick Connect 2.8 x 0.5 mm (0.110’).
- Electrical Switch approved according to EN 61058 and UL 1054.
- Ambient temperature -40 to max. +100° C.
- Part No. 11547 – 10.1A, 125/250 VAC, 1/4 HP, 125VAC.
- Vacuum Range: 5 – 30 in Hg.
- Part No. 11547 – Hysteresis / Deadband: 0.5 in Hg. – 3.0 in Hg (Average = 1.5 in Hg).
When using a vacuum chuck for workholding, the Vacuum Switch can be used to tie inline with the Feed-Hold Switch on the CNC Machine to stop the cnc movement if your vacuum is lost.
Vacuum Hose Kit:
- 10 feet hose length, 5/8″ ID-7/8″OD.
- 2 – 5/8″ hose barbs.
- 2 – 3/8″ F NPT-1/4″ M NPT hex adaptors.
- Hose clamp.
Gasket Cord:
- Gasket Cord for smaller workpieces, 1/8″ x 5/16″ (Part No. 10543).
- Gasket Cord for larger workpieces, 3/16″ x 5/16″ (Part No. 10544).
Replaceable Top Plates - Protect the Surface of the Vacuum Chuck:
- Replaceable Drill Through Top Plates connect to the top surface of the Vacuum Chuck.
- Top Plates prevent damage to the Vacuum Chuck when cutting through workpieces.
- Several sizes are available separately.